BMW 5 SERIES UK Recall Check

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Recalls Number (Vehicles Effected)

R/2022/084 (6401)

Manufacturer Reference

Defect

During a service visit the affected vehicles have been updated with software that could misinterpret certain input parameters for the engine management system.

Remedy

The control units will be reprogrammed with an improved version of software.

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Recalls Number (Vehicles Effected)

R/2022/084 (6401)

Manufacturer Reference

Defect

During a service visit the affected vehicles have been updated with software that could misinterpret certain input parameters for the engine management system.

Remedy

The control units will be reprogrammed with an improved version of software.

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Recalls Number (Vehicles Effected)

R/2021/442 (38)

Manufacturer Reference

0072370200 ? BMW

Defect

The material quality of seat and seatbelt screws may not be according to specification.

Remedy

On the affected vehicles the screws will be replaced in specific locations on the seat belts or rear seats.

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Recalls Number (Vehicles Effected)

R/2021/363 (8875)

Manufacturer Reference

0061011700 ? BMW

Defect

Thermal ageing of an inline fuse located on the front right spring strut dome.

Remedy

Modify the circuit to a later specification and replace the fuse.

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Recalls Number (Vehicles Effected)

R/2021/228 (354)

Manufacturer Reference

0065770100

Defect

A microprocessor fault in the airbag control unit can lead to faulty operating conditions.

Remedy

The airbag control unit will be replaced.

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Recalls Number (Vehicles Effected)

R/2021/099 (15)

Manufacturer Reference

0033170200

Defect

The rear drive shafts may not fulfil the durability requirements.

Remedy

On the affected vehicles one or both output shafts will be replaced.

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Recalls Number (Vehicles Effected)

R/2021/099 (15)

Manufacturer Reference

0033170200

Defect

The rear drive shafts may not fulfil the durability requirements.

Remedy

On the affected vehicles one or both output shafts will be replaced.

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Recalls Number (Vehicles Effected)

R/2021/085 (705)

Manufacturer Reference

0034560200 0034570200

Defect

Affected vehicles may be fitted with brake discs which were not produced according to the specifications

Remedy

On the affected vehicles the brake discs will be checked and if necessary replaced

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Recalls Number (Vehicles Effected)

R/2021/085 (705)

Manufacturer Reference

0034560200 0034570200

Defect

Affected vehicles may be fitted with brake discs which were not produced according to the specifications

Remedy

On the affected vehicles the brake discs will be checked and if necessary replaced

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Recalls Number (Vehicles Effected)

R/2021/037 (63888)

Manufacturer Reference

0011880500 0011890500

Defect

Leaking glycol coolant could create in combination with soot and oil sediments in the EGR module ignitable deposits.

Remedy

The EGR cooler will be internally inspected with an endoscope and replaced if evidence of leaking is found.

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Recalls Number (Vehicles Effected)

R/2021/037 (63888)

Manufacturer Reference

0011880500 0011890500

Defect

Leaking glycol coolant could create in combination with soot and oil sediments in the EGR module ignitable deposits.

Remedy

The EGR cooler will be internally inspected with an endoscope and replaced if evidence of leaking is found.

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Recalls Number (Vehicles Effected)

R/2021/037 (63888)

Manufacturer Reference

0011880500 0011890500

Defect

Leaking glycol coolant could create in combination with soot and oil sediments in the EGR module ignitable deposits.

Remedy

The EGR cooler will be internally inspected with an endoscope and replaced if evidence of leaking is found.

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Recalls Number (Vehicles Effected)

R/2021/037 (63888)

Manufacturer Reference

0011880500 0011890500

Defect

Leaking glycol coolant could create in combination with soot and oil sediments in the EGR module ignitable deposits.

Remedy

The EGR cooler will be internally inspected with an endoscope and replaced if evidence of leaking is found.

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Recalls Number (Vehicles Effected)

R/2021/015 (388)

Manufacturer Reference

0012490500 0012560500

Defect

The battery cables on the 48V starter generator may not have been sufficiently secured during the production process.

Remedy

Check the screw connection of the 48V positive / negative battery cables on the starter generator and rework if necessary.

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Recalls Number (Vehicles Effected)

R/2021/015 (388)

Manufacturer Reference

0012490500 0012560500

Defect

The battery cables on the 48V starter generator may not have been sufficiently secured during the production process.

Remedy

Check the screw connection of the 48V positive / negative battery cables on the starter generator and rework if necessary.

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Recalls Number (Vehicles Effected)

R/2020/283 (2665)

Manufacturer Reference

0061670500 0061660500

Defect

A possibility of impurities contained in the HV batteries may cause short circuit.

Remedy

Testing of battery charge cycles and replacement of the HV cells where necessary.

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Recalls Number (Vehicles Effected)

R/2020/283 (2665)

Manufacturer Reference

0061670500 0061660500

Defect

A possibility of impurities contained in the HV batteries may cause short circuit.

Remedy

Testing of battery charge cycles and replacement of the HV cells where necessary.

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Recalls Number (Vehicles Effected)

R/2020/298 (871)

Manufacturer Reference

0061540500 0061560500

Defect

In very rare cases welding beads were not always completely removed in the cleaning process during battery production.

Remedy

Test and replace the High Voltage batteries if affected.

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Recalls Number (Vehicles Effected)

R/2020/136 (161)

Manufacturer Reference

0072140200502006020070200

Defect

Curtain airbags may have propellant which may have a humidity level higher than specification and in the event of a collision may not deploy correctly increasing the risk of injury.

Remedy

Replace the airbags on affected vehicles.

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Recalls Number (Vehicles Effected)

R/2020/136 (161)

Manufacturer Reference

0072140200502006020070200

Defect

Curtain airbags may have propellant which may have a humidity level higher than specification and in the event of a collision may not deploy correctly increasing the risk of injury.

Remedy

Replace the airbags on affected vehicles.

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Recalls Number (Vehicles Effected)

R/2019/368 (53)

Manufacturer Reference

0011370500

Defect

The engine counterbalance shaft bearing bushing into the crankcase may be out of specification

Remedy

Replace the engine of affected vehicles

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Recalls Number (Vehicles Effected)

R/2019/368 (53)

Manufacturer Reference

0011370500

Defect

The engine counterbalance shaft bearing bushing into the crankcase may be out of specification

Remedy

Replace the engine of affected vehicles

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Recalls Number (Vehicles Effected)

R/2019/195 (121849)

Manufacturer Reference

0061070500

Defect

The branch-off point of the main battery cable may corrode

Remedy

The branch-off point will be checked and reworked appropriately depending on the level of corrosion present

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Recalls Number (Vehicles Effected)

R/2019/086 (34206)

Manufacturer Reference

"00327902000032930200"

Defect

The front drivers air bag may not deploy correctly on activation.

Remedy

Check and replace the drivers front air bag if required.

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Recalls Number (Vehicles Effected)

R/2019/057 (5866)

Manufacturer Reference

"0011150500 0011160500"

Defect

The auxiliary water pump may short circuit causing a thermal incident.

Remedy

The Auxiliary Water Pump of the affected vehicles will be replaced.

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Recalls Number (Vehicles Effected)

R/2019/057 (5866)

Manufacturer Reference

"0011150500 0011160500"

Defect

The auxiliary water pump may short circuit causing a thermal incident.

Remedy

The Auxiliary Water Pump of the affected vehicles will be replaced.

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Recalls Number (Vehicles Effected)

R/2019/057 (5866)

Manufacturer Reference

"0011150500 0011160500"

Defect

The auxiliary water pump may short circuit causing a thermal incident.

Remedy

The Auxiliary Water Pump of the affected vehicles will be replaced.

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Recalls Number (Vehicles Effected)

R/2018/341 (225449)

Manufacturer Reference

0011970400 0011420500

Defect

The EGR cooler may leakpresenting a fire risk

Remedy

A visual inspection of the EGR cooler to check for leaks and excessive build-up of deposits. The EGR cooler will be replaced on all affected vehicles

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Recalls Number (Vehicles Effected)

R/2018/341 (225449)

Manufacturer Reference

0011970400 0011420500

Defect

The EGR cooler may leakpresenting a fire risk

Remedy

A visual inspection of the EGR cooler to check for leaks and excessive build-up of deposits. The EGR cooler will be replaced on all affected vehicles

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Recalls Number (Vehicles Effected)

R/2018/341 (225449)

Manufacturer Reference

0011970400 0011420500

Defect

The EGR cooler may leakpresenting a fire risk

Remedy

A visual inspection of the EGR cooler to check for leaks and excessive build-up of deposits. The EGR cooler will be replaced on all affected vehicles

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Recalls Number (Vehicles Effected)

R/2018/258 (153602)

Manufacturer Reference

"0011830400 0011900400"

Defect

The EGR cooler may leakpresenting a fire risk.

Remedy

The EGR cooler will be replaced with an improved version.

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Recalls Number (Vehicles Effected)

R/2018/258 (153602)

Manufacturer Reference

"0011830400 0011900400"

Defect

The EGR cooler may leakpresenting a fire risk.

Remedy

The EGR cooler will be replaced with an improved version.

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Recalls Number (Vehicles Effected)

R/2018/258 (153602)

Manufacturer Reference

"0011830400 0011900400"

Defect

The EGR cooler may leakpresenting a fire risk.

Remedy

The EGR cooler will be replaced with an improved version.

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Recalls Number (Vehicles Effected)

R/2018/258 (153602)

Manufacturer Reference

"0011830400 0011900400"

Defect

The EGR cooler may leakpresenting a fire risk.

Remedy

The EGR cooler will be replaced with an improved version.

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Recalls Number (Vehicles Effected)

R/2018/260 (1642)

Manufacturer Reference

"001392020000013810200/20200"

Defect

The affected vehicles may be equipped with a crankshaft sensor with a software fault.

Remedy

On the affected vehicles the crankshaft sensor will be replaced with a new version.

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Recalls Number (Vehicles Effected)

R/2018/211 (4025)

Manufacturer Reference

"0013850200 0013860200"

Defect

The affected vehicles may be equipped with a crankshaft sensor with a software fault. The crankshaft sensor cannot process the signal values from the crankshaft transmitter due to an improper firmware level. The firmware does not compensate sufficiently the temperature gradients and the magnetic field strength of the sensor electronic. If the crankshaft sensor cannot process the signal values from the transmitter the Digital Diesel Electronic (DDE) will notice that and change to the emergency operation mode. The emergency mode will be displayed by the check control message ?engine malfunction?. The driver may notice a rough running engine and a reduced driving power (70%). However an engine stalling during driving conditions cannot be excluded.

Remedy

On the affected vehicles the crankshaft sensor will be replaced with a new version.

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Recalls Number (Vehicles Effected)

R/2018/211 (4025)

Manufacturer Reference

"0013850200 0013860200"

Defect

The affected vehicles may be equipped with a crankshaft sensor with a software fault. The crankshaft sensor cannot process the signal values from the crankshaft transmitter due to an improper firmware level. The firmware does not compensate sufficiently the temperature gradients and the magnetic field strength of the sensor electronic. If the crankshaft sensor cannot process the signal values from the transmitter the Digital Diesel Electronic (DDE) will notice that and change to the emergency operation mode. The emergency mode will be displayed by the check control message ?engine malfunction?. The driver may notice a rough running engine and a reduced driving power (70%). However an engine stalling during driving conditions cannot be excluded.

Remedy

On the affected vehicles the crankshaft sensor will be replaced with a new version.

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Recalls Number (Vehicles Effected)

R/2017/274 (3)

Manufacturer Reference

0032580200

Defect

If the retaining ring inside the steering gear has not been fitted correctly the sealing cap would not be fixed axially and might start moving. If the sealing cap has moved the ball return channel would not be fixed anymore and might move out of position possibly resulting in a ball jam accompanied by an extensively increased steering force and possibly lock.

Remedy

Recall the vehicles that are likely to be affected to fit a new steering rack and ensure it is programmed correctly.

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Recalls Number (Vehicles Effected)

R/2017/193 (24)

Manufacturer Reference

0035190100

Defect

The ball head connecting the brake pedal and the master brake cylinder the ball head might not be locked properly into the ball cage. If the driver accidentally pulls up the brake pedal the brake switch would be activated permanently. This will cause: The brake lamps to be illuminated even while driving A Check Control Message would not alert the driver. An engine start or gear selection would be possible without brake actuation. If the driver's door were opened after switching off the engine the gear would not switch automatically to P as designed.

Remedy

Recall the vehicles that are likely to be affected and check the locking of the ball head on the brake pedal. If necessary the pedal mechanism will be replaced.

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Recalls Number (Vehicles Effected)

R/2017/132 (10849)

Manufacturer Reference

0026330100

Defect

Due to insufficient strength the front universal joint in the rear front universal joint of the rear prop shaft may fail.

Remedy

On affected vehicle replace the universal joint with a modified version

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Recalls Number (Vehicles Effected)

R/2017/011 (668)

Manufacturer Reference

0072760100

Defect

The igniter for the certain airbag modules may not have been correctly manufactured which may affect air bag deployment in the event of a collision.

Remedy

Where necessary replace affected airbag modules.

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Recalls Number (Vehicles Effected)

R/2016/265 (1047)

Manufacturer Reference

0065940200

Defect

It has been identified that the airbag/SRS central sensor has been programmed with faulty software. If the vehicle is involved in a frontal or rearward collision then the airbag and seat belt tensioners may not be triggered which could lead to an increased risk of injury to the occupants.

Remedy

Recall all affected vehicles for the replacement of the airbag/SRS central sensor.

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Recalls Number (Vehicles Effected)

R/2016/252 (218559)

Manufacturer Reference

0032260200

Defect

The driver's air bag inflator may rupture during deployment. Metal shards may pass through the air bag material and cause injury to occupants.

Remedy

On affected vehicles replace air bag and inflator assemblies.

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Recalls Number (Vehicles Effected)

R/2014/068 (2967)

Manufacturer Reference

0011280300& 0011360300

Defect

The screws retaining the variable camshaft timing (VANOS) housing may loosen and under certain circumstances the heads may break off. This can lead to the VANOS leaking oil internally and adversely affect the valve timing adjustment. If found to deviating from targeted data the engine emergency mode will be activated. This will be indicated by a distinct change in engine running. The orange engine management warning lamp and a check message; On vehicles with N51/N52 engines this will appear at ignition recycle on N55 engine it will display immediately.

Remedy

Repalce bolted connection of the VANOS adjustment unit

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Recalls Number (Vehicles Effected)

R/2013/149 (13)

Manufacturer Reference

0062330100

Defect

Electronically deployed tow hitch is automatically deployed by button located ion luggage compartment. The pivot uses a mechanical control link which is electrically adjusted. This is necessary to prevent a loosening or shaking loose of the end stop during driving. Due to a software error in the instrument cluster the driver may not in certain cases get prior warning if the adjustment fails. The consequences of this are that the ball hitch can shake loose from the end stop whilst driving. The control link can break due to the imposed load of the trailer and the hitch can pivot downwards causing loosening/detachment of the trailer and adversely affect the vehicle control.

Remedy

Recall affected vehicles and reprogramme the control unit/instrument cluster.

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Recalls Number (Vehicles Effected)

R/2013/095 (21502)

Manufacturer Reference

001345200

Defect

Due to a fault with an internal connection within the Fuel Filter Heater (FFH) it is possible that during temperatures below freezing the FFH can remain permanently activated. This will normally cause the FFH to overheat which will result in the inability to start the vehicle due to a flat battery. This can occur even when the ignition is turned off. However in extreme cases it could cause a vehicle fire.

Remedy

Recall all affected vehicles to replace the FFH.

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Recalls Number (Vehicles Effected)

R/2012/109 (80)

Manufacturer Reference

0011020300

Defect

In individual cases the oil pump may no longer provide the required oil pressure. This may cause severe engine damage. Additionally the occurrence of critical driving situations cannot be ruled out because the oil pressure may drop suddenly while driving. The driver will usually notice a drop in the engine oil pressure due to the check control message ''Low oil Pressure''. It is also possible the engine block will be damaged and as a result engine oil may be lost.

Remedy

The oil pump will be replaced with the correct version.

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Recalls Number (Vehicles Effected)

R/2012/039 (128701)

Manufacturer Reference

0061560300

Defect

The positive battery cable routed from the vehicle battery to the engine bay consists of one cable in the luggage compartment and one cable in the underbody. Both cable are connected by a screw connection and covered by a plastic cover. In single cases the plastic cover may have been fitted incorrectly during the vehicle production. Over time an incorrectly fitted cover could cause the screw connections to come loose leading to an increased resistance also humidity may affect the connection and cause high resistance and drop in current. This can lead to the vehicle not starting and in extreme cases the connection could over heat leading to the possibility of a fire in the luggage area.

Remedy

The clips on the battery will be checked the cover replaced and sealed.

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Recalls Number (Vehicles Effected)

R/2012/039 (128701)

Manufacturer Reference

0061560300

Defect

The positive battery cable routed from the vehicle battery to the engine bay consists of one cable in the luggage compartment and one cable in the underbody. Both cable are connected by a screw connection and covered by a plastic cover. In single cases the plastic cover may have been fitted incorrectly during the vehicle production. Over time an incorrectly fitted cover could cause the screw connections to come loose leading to an increased resistance also humidity may affect the connection and cause high resistance and drop in current. This can lead to the vehicle not starting and in extreme cases the connection could over heat leading to the possibility of a fire in the luggage area.

Remedy

The clips on the battery will be checked the cover replaced and sealed.

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Recalls Number (Vehicles Effected)

R/2012/049 (21)

Manufacturer Reference

0011930200

Defect

Some engines are fitted with an additional water pump for the turbo charger. In some circumstances a crack may develop which then leads to melting of the plug connections and the housing. Further heat development may then lead to scorch damage. In exceptional cases such overheating can lead to smouldering of the water pump. If smouldering occurs an engine compartment fire and vehicle fire cannot be excluded.

Remedy

The water pump will be replaced for a new more robust version.

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Recalls Number (Vehicles Effected)

R/2011/147 (557)

Manufacturer Reference

0011830200

Defect

Due to the ingress of moisture it is possible that a short circuit can occur in the additional coolant pump for the exhaust turbocharger. The driver will be informed of the issue by a warning message on the display in the instrument panel. If not addressed it is possible for further heat build up in the pump which may cause the plug connection and housing to melt and in extreme cases a localised fire in the engine compartment or vehicle.

Remedy

Recall all affected vehicles for the replacement of the additional coolant pump.

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Recalls Number (Vehicles Effected)

R/2011/123 (21923)

Manufacturer Reference

0013080200

Defect

Moisture may enter the fuel filter heater at an electrical connection. Should this occur it can cause a discharge of the battery causing non starting of the vehicle. Also if it occurs whilst the vehicle is in motion it could result in a fire when the vehicle is left unattended.

Remedy

Recall all affected vehicles and replace the fuel filter heater.

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Recalls Number (Vehicles Effected)

R/2010/151 (10567)

Manufacturer Reference

0034940100

Defect

It is possible that engine oil can enter the brake servo via the brake vacuum pump and vacuum hose. If this occurs it could damage the brake servo membrane which may leak so causing a reduction in braking assistance and a requirement to apply increased pedal force to achieve the same braking efficiency.

Remedy

Recall all affected vehicles for the fitment of a modified servo hose. In addition the checking of the brake servo for contamination and replacement if required.

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Recalls Number (Vehicles Effected)

R/2008/100 (665)

Manufacturer Reference

Defect

It has been identified that defects in a material joint may have resulted during the heat treatment of individual components of the rear axle carrier. This may result in failure of the holders of the links and struts even under normal driving conditions. Should the holder of a link fail whilst the vehicle is in motion the handling characteristics of the vehicle would undergo an unexpected change which could result in an accident.

Remedy

Recalled vehicles will be checked and if necessary fitted with a quality assured rear axle carrier.

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Recalls Number (Vehicles Effected)

R/2008/100 (665)

Manufacturer Reference

Defect

It has been identified that defects in a material joint may have resulted during the heat treatment of individual components of the rear axle carrier. This may result in failure of the holders of the links and struts even under normal driving conditions. Should the holder of a link fail whilst the vehicle is in motion the handling characteristics of the vehicle would undergo an unexpected change which could result in an accident.

Remedy

Recalled vehicles will be checked and if necessary fitted with a quality assured rear axle carrier.

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Recalls Number (Vehicles Effected)

R/2006/119 (3743)

Manufacturer Reference

Defect

It has been identified that the lower rubber mounting on the metal bush of the rear shock absorbers may fail to meet the quality requirement. Dependant on the mileage and operating conditions the rubber mounting may come completely free from the shock absorber. If this occurs the bodywork would no longer be supported above the wheels causing it to come into contact with the wheel concerned. Should this occur the possibility exists that a critical driving condition might occur or even the risk of an accident.

Remedy

Recalled vehicles will have the rear shock absorbers checked and replaced if necessary.

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Recalls Number (Vehicles Effected)

R/2005/022 (697)

Manufacturer Reference

Defect

The bearings of the high pressure fuel injector pump may fail after a short travelled distance (approximately 3000 to 6000 miles) This leads to a total failure of the engine's fuel supply which results in the engine stalling.

Remedy

Recall likely to be affected vehicles and replace the fuel injector pump.

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Recalls Number (Vehicles Effected)

R/2005/001 (3009)

Manufacturer Reference

Defect

Mechanical loads exerted on the back-rest heating element of the front seats when persons enter or exit the vehicle may result in damage to the door side contact line in the back-rest padding. In the event that this causes a break of a contact line the damaged area may overheat to unacceptable levels with the heater switched on. It would then not be possible to rule out the risk of minor burns to the occupants clothes and possibly their skin.

Remedy

Recall affected vehicles and check condition where necessary fit an additional in-line fuse.

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Recalls Number (Vehicles Effected)

R/2004/131 (231)

Manufacturer Reference

Defect

Due to a hardware fault within the digital engine electronic control unit the possibility exists that the unit could fail completely resulting in loss of engine power.

Remedy

Recall likely to be affected vehicles and replace the control unit with a quality assured item.

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Recalls Number (Vehicles Effected)

R/2004/084 (2652)

Manufacturer Reference

Defect

Possibility that the pin operating the master cylinder may have been welded incorrectly. Resulting in the inability (on failure) to de-clutch or engage a gear.

Remedy

Recall likely to be affected vehicles inspect the subject weld and replace the clutch pedal if the weld is found to be faulty.

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Recalls Number (Vehicles Effected)

R/2004/056 (45)

Manufacturer Reference

Defect

Due to a possible manufacturing error the damping element of the Directional Stability Control (DSC) yaw rate sensor could be faulty.

Remedy

Recall the affected vehicles check the batch number and replace if necessary.

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Recalls Number (Vehicles Effected)

R/2003/169 (8176)

Manufacturer Reference

Defect

A possible fault in the microprocessor in the air bag control unit could lead to an uncontrolled setting of the output signals from the control unit immediately after switching on the ignition. In unfavourable conditions this may lead to components of the safety and restraint system being triggered. This fault does not affect the vehicle while the car is being driven.

Remedy

Recall affected vehicles and replace and code the air bag control unit.

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Recalls Number (Vehicles Effected)

R/2002/025 (2023)

Manufacturer Reference

Defect

It is possible that the ball bearing in the front suspension strut top mounting may not have been securely fitted. If the weight of the car is taken off of the road wheel for any reason the bearing may became displaced with a risk of personal injury or damage to the suspension.

Remedy

Replace both front suspension strut mounts.

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Recalls Number (Vehicles Effected)

R/2002/012 (7500)

Manufacturer Reference

Defect

Manufacturing faults and software errors in the electronics of the electric fan could cause these components to be thermally overloaded and destroyed. In isolated cases the overloading could lead to scorching or a fire in the fan.

Remedy

Recall affected vehicles and check the fan type and build. Replace the fan where necessary.

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Recalls Number (Vehicles Effected)

R/2001/146 (264)

Manufacturer Reference

Defect

Cuts have been observed on isolated Continental tyres fitted to vehicles. The cuts (1-5 cm in length) are of varying severity and can lead to a loss of tyre pressure. This can destroy the tyre if the vehicle continues to be driven.

Remedy

Recall affected vehicles examine all tyres and replace any found with cuts in the sidewalls.

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Recalls Number (Vehicles Effected)

R/1999/104 (5634)

Manufacturer Reference

Defect

There is a possibility that the brake light switch circuits may become defective and cause the brake light circuit to fail stay on continuously or flicker. In extreme cases the brake switch could overheat.

Remedy

Recall affected vehicles and replace brake light switch with a modified version.

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Recalls Number (Vehicles Effected)

R/1999/059 (12)

Manufacturer Reference

Defect

Possibility that the automatic transmission may lock up at speeds below 15mph.

Remedy

Recall affected vehicles and fit a new quality assured gearbox.